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Analysis by Svetozar Kolesar

Trends in Metal 3D Printing

Metal 3D printing is growing, but slower and more selectively than predicted. What independent reports show for 2025 and 2026, who drives growth and what it means for companies in the region.

Latest news

Aerospace and defence

Nikon AM to build two-meter metal printers for Tomahawk missile mid-bodies

Nikon Advanced Manufacturing has received a US Department of War contract to deliver several customized laser powder bed fusion systems with a build height of two meters. They are meant for Tomahawk Land Attack Missile mid-bodies and similar parts. The work will run at the company's Long Beach technology center, with the department funding the large-format capacity directly.

1 source
Aerospace and defence

Aurora Labs raises A$6 million to move 3D printed turbojets into series production

Aurora Labs, an Australian metal additive manufacturing company, is raising A$6 million through a share placement to expand production of its AU4 turbojet engines for defence and aerospace customers. The money will fund production lines, commercial metal printing equipment and staff. The raise shows a shift from selling printing technology to manufacturing engines, while the company's annual revenue remains small.

2 sources
Industrial AM

Freemelt lands SEK 28 million order for 7,000 printed tungsten parts from ESS

Swedish electron beam specialist Freemelt has won a SEK 28 million order (about $2.8 million) from the European Spallation Source. It covers 7,000 tungsten parts for the facility's target wheel, delivered over 14 months, mostly in 2027. The order is production volume for a metal that is still mostly handled in research and qualification projects.

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Events

Trade media panel on China's 3D printing industry now available on YouTube

Representatives of several additive manufacturing trade media met on 27 October 2026 for a joint discussion on the state of the industry in China. The project manager of Formnext Asia Shenzhen took part, and Johannes Gartner, co-founder of 3Druck.com, moderated. The 90-minute recording is now on YouTube.

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Business

Farsoon plans $479M raise, with most new metal printers kept for its own service arm

Farsoon Technologies has filed to raise up to RMB 3.91 billion (about $478.7 million) through a private placement. The money would fund more printer capacity, an integrated additive manufacturing service platform and a global operations centre. Filing details show that in the first year 92% of the new standard metal printers would be used internally, which changes how production and sales figures should be read.

1 source
Business

Protolabs 3D printing revenue returns to growth at $22.4M in Q3 2026

Protolabs reported record Q3 2026 revenue of $154.3 million, up 14 percent year over year. Its 3D printing segment grew 11.4 percent to $22.4 million after flat or shrinking quarters, driven by metal AM and HP Multi Jet Fusion. It still grew slowest of the three service lines, though only narrowly behind injection molding.

2 sources
Events

AMCRC forum in Adelaide: Australia must turn AM research into commercial supply

The Additive Manufacturing CRC (AMCRC) held its 2026 Additive Manufacturing Forum in Adelaide with about 200 attendees. Panels agreed that Australia does research well but must commercialise more, with clearer demand signals from government and more local industrial capacity such as powder production. The event comes as the country prepares for submarine work and faces a weakening manufacturing base.

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Aerospace and defence

Firehawk raises over 150 million dollars to develop 3D printed rocket propellants

US defence company Firehawk Defense has raised more than 150 million US dollars in a Series D funding round, valuing the company at over 1.4 billion US dollars. Advent and Rochefort Asset Management led the round. The capital is intended in particular to expand a manufacturing approach in which thermoplastic rocket propellants can also be processed by 3D printing. The teaser gives no further details on volumes, customers or timelines.

1 source
Business

Materialise Q3: medical grows 9.7% while higher R&D spending trims profit

Materialise reported third-quarter 2026 revenue of €67.7 million, up 2.1%, or 4.9% after removing the divested RapidFit and Eyewear businesses. Medical drove the growth and series production in manufacturing rose, but net profit fell to €1.38 million as R&D spending climbed and software sales weakened. The full-year guidance was left unchanged.

2 sources
Business

Metal share of funded Chinese AM suppliers rises as US aerospace funding holds steady

An AMPulse analysis of equity financing from 2021 to 2025 shows diverging patterns in China and the United States. In China, the number of funded AM suppliers fell from 117 in 2021-2022 to 100 in 2024-2025, while metal-focused companies rose from 49 to 53. Their share grew from about 42% to 53%, and polymer-focused recipients dropped from 46 to 16. In the US, metal's share stayed near 28%. The number of funded US companies fell from 90 in 2021 to 61 in 2025, but aerospace and defense recipients held between 18 and 21 each year, rising to about 34% of the 2025 cohort. The analysis counts recorded recipients, not invested sums. It also notes that services make up about 53% of the $16 billion AM market in 2025 per AM Research, while service companies show a much lower rate of recorded funding events than hardware companies.

2 sources
Medical

Align starts US pilot of directly 3D printed sports mouthguards as Q3 revenue passes $1B

Align Technology has begun a US pilot of the Invisalign Sports Guard, a custom mouthguard that is 3D printed directly from an iTero scan instead of over a printed model. The company reported third-quarter 2026 revenue of $1.015 billion, up 1.9%, and named Jennifer L. Davis as CEO from 31 December, succeeding Joe Hogan. The move extends direct printing beyond orthodontic treatment.

1 source
Industrial AM

BigRep leaves the stock market and opens orders for the ALTRA 670 printer

BigRep, the Berlin maker of large-format industrial printers, is private again about two years after its listing, now owned by three family investors that already backed it. At the same time it opened worldwide orders for the ALTRA 670, a machine with a 1200 x 700 x 800 mm build volume for technical polymers. The company reports revenue up about 45% over twelve months.

1 source
Events

ELEGOO to show Centauri Carbon 2 and Orangestorm Giga at Formnext in hall 12

ELEGOO will exhibit at Formnext 2026 in Frankfurt from 17 to 20 November, at booth 12.0-C02. The desktop maker plans to show the Centauri Carbon 2 Combo, an emoji co-branded edition and the Orangestorm Giga, plus new machines making their debut. The booth is to include live demonstrations, daily talks and prize draws.

1 source
Business

AMinsider podcast joins 3Dnatives media network

The AMinsider podcast, which covers additive manufacturing, is now part of the 3Dnatives media group. According to the announcement, the show will continue to explore the industry together with the people who use these technologies. The stated aim is to keep listeners informed about new developments in the sector. The report gives no details on format changes, hosts, release schedule or commercial terms. The move adds an audio channel to 3Dnatives' existing editorial offering for the additive manufacturing community.

1 source
Business

Reshoring gives buyers options, but who pays AM suppliers for readiness?

An analysis of US reshoring data argues that customers may value the option to produce domestically more than a firm commitment to do so. Suppliers such as service bureaus carry the cost of being ready, while buyers keep the flexibility. Private equity consolidation and mixed results at Protolabs and Xometry show where the money is flowing.

1 source
Business

AM-Europe names first Steering Committee at its inaugural plenary

AM-Europe, the additive manufacturing initiative run by CECIMO, has appointed its first Steering Committee. The decision came at the first plenary meeting since the June 2026 launch. The group draws on national industry associations and is meant to set strategy and strengthen Europe's voice in EU policymaking.

1 source
Desktop 3D printing

Review: Formlabs Form Studio 1 brings a 699 dollar resin printer with closed-ecosystem focus

A Tom's Hardware review of the Formlabs Form Studio 1, the company's first consumer-level resin printer, praises its walk-away printing, large touchscreen and cartridge-based resin handling. The printer starts at 699 US dollars and is built around Formlabs' own Alpha resins, though an open material mode allows third-party resins with extra calibration. The reviewer notes a somewhat flimsy hood mount as the main hardware weakness.

1 source
Business

California sues filament maker Polymaker over alleged marketing to ghost gun makers

San Diego County Counsel filed a civil suit on October 5, 2026, on behalf of California against Polymaker, a major filament producer based in Shanghai with US operations in Houston. The complaint argues that the company's marketing turned ordinary PLA into a regulated firearm precursor part. The outcome could affect how material and hardware suppliers are held liable for what customers print.

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Business

Jury orders Bambu Lab to pay Stratasys $27.6M over prime tower and bed leveling patents

A Texas jury found that Bambu Lab's first generation X1, P1 and A1 printers infringe Stratasys patents on prime towers and bed leveling, and awarded Stratasys $27.6 million. No injunction applies, and the verdict covers only US patents, while a European court earlier rejected Stratasys' injunction request. Bambu Lab says it will seek post-trial review and appeal.

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Business

Texas federal judge overturns ATF frame and receiver rule on ghost gun kits

A federal judge in the Northern District of Texas has struck down the 2022 ATF rule that treats convertible gun part kits like complete firearms. The ruling matters for 3D printing because several US states are separately moving to restrict printers over ghost guns. An appeal to the Fifth Circuit is considered likely.

1 source
Business

Stratasys Q2 2026: record consumables and 17% aerospace growth, flat total revenue

Stratasys reported second quarter 2026 revenue of $137.6 million, roughly level with the prior year and up 3.7% from the first quarter. Consumables hit a record $66.3 million and aerospace and defense revenue grew 17%, while the company still booked a GAAP net loss of $16.9 million. Management keeps its full-year targets but no longer expects positive operating cash flow for 2026.

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Business

Stratasys sets 13 August date for second quarter 2026 results call

Stratasys will publish its financial results for the second quarter ended 30 June 2026 on Thursday, 13 August 2026. The investor call starts at 8:30 a.m. Eastern Time and runs as a live webcast on the company's investor site, with a phone line for participants. A recording stays online for six months.

1 source
Business

UltiMaker becomes exclusive distributor for Tectonic-3D

UltiMaker has announced that it will act as the exclusive distributor for Tectonic-3D. The announcement was published on 13 April 2026 on the UltiMaker site. The available report gives no details on regions, products or contract terms, so the scope of the agreement is not yet clear.

1 source